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ZLPG series Chinese medicine extract spray dryer

Overview:FeaturesThe tower body of the ZLPG series Chinese medicine extract spray dryer has a cold air jacket. The tower body is equipped with an automatic rapping device. The tower body and pipeline are equipped with quick-open cleaning holes and drain holes.…

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Features
The tower body of the ZLPG series Chinese medicine extract spray dryer has a cold air jacket. The tower body is equipped with an automatic rapping device. The tower body and pipeline are equipped with quick-open cleaning holes and drain holes. Can be equipped with automatic control thermostat feeding tank. The part in contact with the material is made of stainless steel. (Or made of all stainless steel) Material collection adopts two-stage cyclone dust collector, or one-stage cyclone dust collector and wet dust collector. The inlet air temperature realizes automatic control and continuous device. Can be equipped with air sweeping device.

Overview
The machine adopts a fully enclosed form, all parts are made of stainless steel, equipped with a three-stage purification device, and the filtered air reaches the level of 100,000. The cylinder body and the top are equipped with cold wall devices, so that the wall temperature is less than 80 ℃, and the drying tower is equipped with an air brush sweeping tower device. The traditional Chinese medicine extract powder dried by this machine will not show the phenomenon of coking and deterioration, greatly increase the powder collection rate (more than 95%), and will not produce mixing phenomenon and wall sticking phenomenon.

Fundamental
The high-speed centrifugal spray device for traditional Chinese medicine extract is the application of centrifugal spray drying technology in the drying of specific materials. It also uses a high-speed centrifugal atomizer to disperse the materials into a mist, fully contact with the hot space, and complete instant drying to form a powder. Finished product drying device.


The special dryer for Chinese medicine extract is specially used to solve the problem. The spray dryer for traditional Chinese medicine extract and plant extracts solves the following situations that occur in the drying of traditional Chinese medicine extract on the original LPG high-speed spray dryer: The material sticks to the wall, and the powder collection rate is low; the material stays on the wall for a long time, resulting in the phenomenon of coking and deterioration of the material; it is difficult to clean and does not meet the GMP requirements; low output: LPG-150 spray dryer, its output can only handle 50- 60kg/h feed liquid. In view of the above situation, our factory designed the problem of the traditional Chinese medicine extract dryer according to the material properties and process requirements of the traditional Chinese medicine extract. The dried material has good color and does not deteriorate, which greatly improves the economic efficiency of the factory. The high speed of the traditional Chinese medicine extract and LPG Compared with centrifugal spray dryer, it has the following characteristics: Three-stage air purification is used to make the inlet air reach the requirement of 300,000; the cold wall device is used to make the inner wall temperature reach 80 ℃, and the material stays on the wall without coking; the entire volume is 3.5 times of the original LPG standard centrifugal spray ; Adopt quick-open flushing device, suitable for various production requirements; adopt wet dust removal for dust removal, so that dust does not go out, and meet environmental protection requirements; adopt air sweeping device, and its effect is more satisfactory.

Principle
After the air is heated by the heater, it enters the hot air distributor on the top of the drying tower through the blower. After passing through the hot air distributor, the hot air evenly enters the drying tower and moves in a spiral shape. The material pump sends the material liquid to the centrifugal sprayer on the top of the drying tower at the same time, and the material liquid is sprayed into very small mist droplets. The surface area of the material liquid in contact with the hot air is greatly increased, the water evaporates quickly, and it is dried into a dry product in a very short time. The dry product is separated from the wet air by the cyclone separator, and the dry air is sent to the small cyclone separator through the collecting spiral chamber at the bottom of the cyclone separator for separation, and collected in the collecting drum, and the tail gas is discharged by the induced draft fan.


The hot air system, purge system, and air delivery system of the dryer are equipped with primary, medium, and sub-high-efficiency filters, and all air entering the drying system is filtered. All parts in contact with materials are made of stainless steel, which meets GMP requirements.

Technical specifications

Model ZLPG-15 ZLPG-20 ZLPG-25 ZLPG-32 ZLPG-38 ZLPG-40 ZLPG-47 ZLPG-52 ZLPG-58
Water evaporation 5 10 25 50 80 100 150 200 300
Material liquid handling capacity 6-7 12-14 25-34 50-68 80-108 100-135 150-203 200-270 300-406
Finished product output 1-2 2-4 4.8-7.2 9.2-14 14.8-22.4 18.4-28 28-42 36.8-56.4 55-85
Solid content of wet material 18-25
Finished water content 3-5
Electric power 36 45 63 99 132 153 204 246 330
Heating source Steam + electricity
Product collection method and one-time collection efficiency One or two points collection: collect BMX ≥95% at one time
Automatic control instrument Automatic control and adjustment of temperature and pressure, interlocking alarm
Inlet air temperature 150-200
Outlet temperature 80-100
Dimensions (mm) long 5000 5500 7000 8000 9800 11000 12200 14100 15000
width 3000 3500 4000 5000 5700 6200 7000 7800 9000
high 4500 4600 5200 6500 7600 8100 9000 9850 11100

Note: ★ The actual dimensions can be determined according to the actual situation of the customer, the above dimensions are for reference only.
    ★ The above evaporation capacity is the upper limit of evaporation capacity.

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